What is the Bill of Materials?
A Bill of Materials (BOM) is a comprehensive list of all the components, parts, raw materials, and sub-assemblies required to manufacture or assemble a finished product.
Think of it as a recipe for manufacturing — it tells you what ingredients (materials) you need and in what quantities to build a product.
Key Elements of a BOM
- Finished Product – The final item being produced
- Components/Parts – Items that make up the finished product
- Quantities – How many of each component are required?
- Units of Measure – For example, “pcs”, “kg”, or “m”.
- Part Numbers – Unique identifiers for each item.
- Descriptions – Brief details about each part.
Types of BOM
- Engineering BOM (EBOM): Created by design/engineering teams, defines the product from a design standpoint.
- Manufacturing BOM (MBOM): Used in production; includes packaging materials, process items, and consumables.
- Sales BOM: Lists components sold together but assembled at delivery rather than in production.
Purpose
- Defines what to buy, make, or assemble.
- Ensures accurate costing and inventory control.
- Helps in production planning, procurement, and quality management.
Customer Use Case:
A Bill of Materials (BOM's) is a foundational document for manufacturing, production, and inventory management. A BOM in Versa lists all components, materials, sub-assemblies, and quantities required to produce a finished product.
Enhances Production Planning
A well-defined BOM ensures that production teams know exactly what materials and quantities are required before manufacturing begins.
Improves Inventory Management
Enables real-time tracking of material usage and availability.
Reduces overstocking (tying up cash) or stockouts (delaying orders).
Accurate Cost Estimation
BOMs provide visibility into material, labor, and overhead costs.
Helps business calculate true product cost and set profitable pricing.
Useful for analyzing cost fluctuations when component prices change.
What is a Build?
In a manufacturing or ERP context, a Build refers to the process of converting raw materials or components (from the BOM) into a finished product.
You can think of it as the “assembly step” — where the system records that certain components were used to build one or more finished goods.
In simple terms:
A BOM defines what goes into a product.
A Build is the action of actually making that product in the system.
Example
Let’s say you have a product called “Gift Box”.
Its BOM includes:
- 1 Box
- 2 Candles
- 1 Ribbon
When you perform a Build, you’re telling the system:
“Use 1 box, 2 candles, and 1 ribbon to produce 1 finished Gift Box.”
After the build:
- Inventory for Box, Candles, and Ribbon decreases.
- Inventory for Gift Box increases.
- The cost of the Gift Box is calculated from the cost of its components.
Purpose of a Build
- Converts raw materials into finished goods.
- Updates inventory levels automatically.
- Calculates cost of goods manufactured (COGM).
- Helps track production history and component usage.
Customer User Case:
A Build — in the context of manufacturing — represents the process of assembling or producing a finished product using the components listed in a Bill of Materials (BOM). Essentially, it’s the execution phase that converts raw materials or subassemblies into the final product.
Improves Production Efficiency
- Keeps a record of the date, quantity, and cost of each build.
Provides Real-Time Visibility
Tracks what’s being built, how much is completed, and what materials were consumed.
Optimizes Inventory Usage
When a build is executed, it automatically deducts materials from inventory and adds finished goods to stock.
Prevents manual errors and maintains accurate inventory levels.
What is the difference between a BOM, a Build, and a work order?
1. BOM (Bill of Materials)
What it is:
A blueprint or recipe that defines what materials and quantities are needed to make one finished product.
Think of it as:
“What you need.”
Example:
To make 1 Table, you need:
- 4 Legs
- 1 Tabletop
- 12 Screws
Purpose:
- Defines the components for production.
- Helps with costing and planning.
2. Build
What it is:
The action of actually assembling or manufacturing the product in the system, based on the BOM.
Think of it as:
“Doing the work.”
Example:
When you perform a Build for 10 Tables, the system:
- Reduces inventory of Legs, Tabletops, and Screws (the components).
- Increases inventory of the finished Tables.
- Calculates the production cost.
Purpose:
- Converts raw materials into finished goods.
- Updates stock and cost data.
3. Work Order
What it is:
A production instruction or authorization to build a specific quantity of a product.
It’s like a to-do list for production.
Think of it as:
“Permission or instruction to start building.”
Example:
A Work Order might say:
“Build 50 Tables using BOM TBL-001 by next Friday.”
Then the production team (or system) executes the Build(s) against that Work Order.
Purpose:
- Plans and tracks production tasks.
- Helps manage resources, timelines, and build progress.
- Can include labor, routing steps, or quality checks.
In Summary
| Concept | What it Represents | Example | Purpose |
|---|---|---|---|
| BOM | The list of materials/components | Recipe for a product | Defines what is needed |
| Build | The act of manufacturing | Assembling 10 tables | Converts components to finished goods |
| Work Order | The instruction to perform a build | “Build 50 tables by Friday” | Plans and tracks the build |
In Versa Cloud ERP, the workflow is:
BOM → Work Order → Build → Finished Goods Ready for Sale
What is a KIT?
A KIT is a group of products that are sold together as one package, but not manufactured — it’s a sales bundle, not a production item.
In other words, a KIT just combines existing items for sale, while a BOM/Build actually creates a new finished product from components.
Example
Let’s say you sell a “Spa Gift Kit.”
The kit includes:
- 1 Candle
- 1 Soap Bar
- 1 Bath Salt
When you sell 1 Spa Gift Kit, the system will:
- Reduce stock of Candle, Soap Bar, and Bath Salt.
- Record the sale as 1 Spa Gift Kit on the invoice.
- But no Build or production happens — it’s just packaging/selling items together.
How a KIT Works in Versa Cloud ERP
In Versa, a KIT is a non-inventory product that’s linked to multiple components.
- You define the KIT under Products → Create Kit Product.
- Add the component items (and their quantities).
- When the KIT is sold:
- Versa automatically deducts each component from inventory.
- The system doesn’t perform a “Build.”
- You can still track sales under the KIT name for reporting.
KIT vs BOM vs Build
| Feature | KIT | BOM | Build |
|---|---|---|---|
| Purpose | Sell multiple products together | Define components to make a product | Actually produce the product |
| Creates new inventory? | No | Defines it | Yes |
| Used in Sales or Production? | Sales | Production | Production |
| Inventory behavior | Reduces stock of each item sold | Sets up what components will be used | Consumes components, creates finished good |
| Example | “Gift Set” (ready-made items) | “Gift Box” recipe | Building “Gift Box” from parts |
Quick Analogy
| Concept | Analogy |
|---|---|
| BOM | Recipe (what’s needed to bake a cake) |
| Build | Actually baking the cake |
| KIT | Selling a “Cake & Candle Set” (no baking involved — just bundling two items) |
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